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Introduction
This article contains everything you need to know about name plates.
You will learn more about topics such as:
What is a name plate?
Uses for name plates
How name plates are made
Materials used to make name plates
And much more…
Chapter One: What is a Name Plate?
A nameplate serves as a long-term identifier for a person, logo, product, or mechanism and can be crafted from various materials. The creation and design of nameplates involve using highly durable materials that allow for etching, engraving, or embossing to permanently display information.
In addition to identifying people or objects, nameplates also play a crucial role in safety by indicating hazardous areas, chemicals, and safe zones during emergencies. They provide essential information, including directions, symbols, and guidance.
Chapter Two:What are some uses for name plates?
Nameplates offer readily accessible, concise information that distills detailed data into easily understandable guidance and directions. Once just a handwritten note on a door, they have evolved into essential tools for various applications, providing critical information efficiently.
Nameplates serve multiple purposes, from conveying engraved details on machinery like stamping presses to displaying signs on employee doors. They can function as simple reminders or warnings about potential hazards, delivering necessary information swiftly and conveniently without requiring additional assistance.
Uses for Name Plates
Brand Awareness
Brand awareness is often built through various advertising channels like radio, print media, online platforms, and television. However, nameplates provide a more straightforward and cost-effective alternative that can be strategically placed in key areas targeting the right audience. The choice of nameplate depends on factors such as location, durability, and whether they are intended to be taken by customers.
High Risk Areas
One of the essential roles of nameplates is to provide warnings about specific locations or areas. Proper labeling ensures employee safety, educates staff, complies with regulations, and helps prevent accidents involving visitors. Effective signage is crucial for identifying hazardous chemicals, equipment, and conditions, thereby protecting all individuals in the vicinity.
Aviation Identification
Aviation nameplates are mandated by the Federal Aviation Administration (FAA) and must include critical details such as the model, serial number, certification number, production certification number, engine rating, and manufacturer. These nameplates must be fireproof and crafted from durable metal. Regulations require that they be affixed to the exterior of the aircraft and be easily accessible for inspection.
Elevators
Nameplates on elevators are designed to convey crucial information needed for inspection and testing, confirming that the elevator adheres to safety standards and regulations. They typically display details such as weight capacity, occupancy limits, permit issuance date, emergency instructions, and other pertinent information. To ensure longevity and durability, these nameplates are often constructed from resilient metals such as stainless steel or aluminum.
Electric Equipment
Among workplace devices, electronic equipment can pose significant risks. Mishandling, inadequate instructions, or incorrect interaction with such equipment can result in serious injuries. Nameplates on electronic devices offer crucial information, including operating instructions, model and serial numbers, and weight. They often also list potential safety hazards, first aid procedures, and emergency contact numbers to ensure safe usage.
Vehicle Engines
After an engine is built and tested by the manufacturer, an identifying nameplate is affixed to provide technicians with essential information. This plate includes details such as the manufacturer’s name, engine series number, specifications, displacement, and emissions standards. It is positioned for easy access to facilitate efficient operation, troubleshooting, and maintenance of the engine.
Warehousing
Nameplates have various practical applications in warehouses. They are used for organizing and tracking inventory, with magnetic nameplates becoming a popular choice for their durability and flexibility compared to stick-on labels. Additionally, nameplates display safety signs, warning notices, and security messages to guide personnel and highlight potential hazards.
Appliances
As a standard practice, manufacturers identify their products with a metal name plate attached to the appliance. The information on an appliance name plate provides data regarding energy use such as voltage, ampere, frequency in Hz, and wattage. Also included is the name of the manufacturer, date manufactured, model, serial number, assembly location, and contact information. The provided information helps service people and lets people know when to purchase a new appliance.
Employee Names
When people think of nameplates, they often envision the classic ones displayed on desks or doors. This traditional use has been prevalent for many years. However, advancements in manufacturing have evolved from simple printed or cardboard nameplates to more sophisticated designs, including etched, engraved, and molded varieties.
NEMA
When a motor is constructed to meet National Electrical Manufacturers Association (NEMA) standards, its nameplate features alphabetical codes that specify the motor’s characteristics, including its code, design, and insulation class. A NEMA nameplate typically includes:
Manufacturer's type
Rated voltage
Full-load current
Rated frequency
Number of phases
Rated full load RPM
Rated temperature rise or insulation system class
Time rating
Horsepower
Locked rotor code letter
Service factor
Efficiency
Frame size
Design letter
While NEMA standards for nameplates are used for motors produced in the United States, other countries have adopted similar formats. The International Electrotechnical Commission (IEC) has set standards for motors manufactured outside the U.S.
Scales and Dials
Scales and dials are a necessary part of manufacturing for measuring substances, conditions, and other factors. Many of these applications are unique to an industry with requirements that are exclusive to their production process. Name plates can be customized to fit the needs of an industry exactly with readings that match specific manufacturing methods.
Nameplates for scales, dials, and measuring devices must be precisely crafted with customization for logos, multiple dials, part numbers, warnings, and color zones. These specialized nameplates are commonly used by chemical companies, sanitary services, water suppliers, and energy providers.
Barcode and User Identification (UID)
Barcodes play a crucial role in inventory control and tracking. While paper or fabric labels are adequate for consumer products, they are not suitable for industrial environments. For tracking more complex and heavy-duty equipment, metal nameplate barcodes must be more durable and robust. The length of industrial barcodes varies based on the amount of information encoded.
The UID on a nameplate can include a part number, brief description, or company-specific identifier. Typically, this information is concise and easily readable, such as serial or model numbers.
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Chapter Three: How Name Plates Are Made?
Nameplates can be produced in a variety of settings, from home and school workshops to professional manufacturing facilities. Simple nameplates may be crafted at home, while complex and durable ones are made by specialists using top-quality materials.
Regardless of the production method, the primary goal is to create nameplates with clear, readable inscriptions of names, logos, symbols, designs, or data. Manufacturers aim to ensure that the nameplates are easily identifiable and legible at a glance.
Hot stamping involves a die, press, and stamping foil. The press heats the die, transferring ink from the foil to the material. When the press releases, it leaves a sharp, clear, and permanent impression. This thermal bonding process ensures a durable bond between the material’s surface and the foil.
Screen Printing
Screen printing is a cost-effective technique that uses a mesh screen as a stencil, placed over a metal plate. Ink and epoxy are applied using a squeegee through the stencil. To protect and preserve the image, a surface coating is then applied, which seals in the colors and image, ensuring durability.
Anodizing
Anodizing involves the controlled oxidation of aluminum through sulfuric acid and electrical current, which opens the aluminum's pores to absorb various dyes. These dyes become a permanent part of the aluminum. By using stencils or screens, colors can be applied selectively to produce images, designs, or text. Anodized nameplates are exceptionally durable, capable of withstanding extreme conditions, including chemicals, abrasion, heat, and cold, due to the robust surface created by the anodizing process.
Etching
Etched nameplates feature a recessed design created by applying an acid to a metal plate, which erodes the surface to produce detailed images. Areas not to be etched are covered with a waxy protective material. Immersing the plate in the etching solution allows the acid to gradually remove the exposed metal, with the depth of the etching increasing the longer the metal remains in the solution. Once the desired etching is achieved, the metal is taken out of the acid.
Engraving
Metal engraving involves carving, etching, or incising designs onto a metal surface through cutting, scraping, or gouging. This process is now commonly done using computer numerical controlled (CNC) machinery or laser marking systems. Previously, engraving was an art form performed by skilled craftsmen. Modern technology has streamlined the process, allowing for rapid and precise creation of designs through computer programming.
Today, engraving is accomplished quickly and efficiently with computer-aided design, enhancing both speed and accuracy.
Embossing
Embossing uses pressure and force to create a raised impression of text, images, or designs on a metal surface. The metal is placed between two halves of a die, which are then compressed together to imprint the desired pattern. This process permanently embosses the image onto the metal workpiece. The outcome is a clear, precise, and durable raised text or design that can withstand various environmental and challenging conditions.
Lithography
Embossing uses pressure and force to create a raised impression of text, images, or designs on a metal surface. The metal is placed between two halves of a die, which are then compressed together to imprint the desired pattern. This process permanently embosses the image onto the metal workpiece. The outcome is a clear, precise, and durable raised text or design that can withstand various environmental and challenging conditions.
Zinc Die Casting
Zinc die casting involves pouring molten zinc into a die cavity shaped with a reverse image of the nameplate. Pressure is applied during cooling to prevent shrinkage and ensure rapid solidification. This method is faster than aluminum or magnesium casting processes and yields nameplates with high precision.
These zinc die cast nameplates feature a very smooth surface finish and excellent dimensional accuracy. They are not only aesthetically pleasing but also functional for a variety of applications.
Chapter Four: What are the different types of name plates?
Despite their common presence, nameplates are often overlooked unless they are missing or incorrect. They serve a wide range of purposes, from labeling bathrooms to identifying equipment codes. Nameplates are essential tools that provide a universal language for navigating various aspects of life.
For signs, messages, labels, or identifiers that need to be durable and long-lasting, nameplates are crucial. They must be easy to read and distinguishable from their surroundings. Additionally, depending on their location, it is often desirable for nameplates to have an aesthetically pleasing appearance.
Corporate Name Plates
Corporate nameplates are designed to enhance brand awareness and signal a company's presence. Their strategic placement and durability help convey the stability and strength of a corporation. While digital platforms also promote corporate image, a well-placed nameplate projects an impression of strength, longevity, and reliability. Whether equipped with an adhesive backing or a wall hanger, a corporate nameplate serves as a visible reminder of the company's presence across various locations.
Safety Signs
Nameplates have a long history of serving as safety signs, with their use going back hundreds of years. These carefully designed and crafted markers have played a crucial role in saving lives and safeguarding the public. Today, traditional carved, painted, or handwritten safety signs have been largely replaced by durable metal nameplates, which can be positioned near hazards. Due to their important role, there are numerous regulations and standards governing the creation of safety nameplates.
Schematic Name Plates or Instructional Name Plates
Schematic nameplates serve multiple functions, including outlining standard operating procedures, identifying equipment, and explaining its operation. They often feature diagrams, circuit identification, connection details, troubleshooting information, and contact details for technical support. These nameplates are essential for ensuring safe and proper use of heavy machinery such as punch presses, welders, CNC machines, and lathes. They also indicate who is qualified to operate the equipment.
While paper instructions are useful, they can be easily misplaced and are not very durable. Nameplates made from robust materials like copper, brass, or plastic, with engraved instructions, provide a long-lasting reference for operating equipment. Given that heavy-duty equipment is often exposed to harsh environments where chemicals might damage printed materials, durable metal nameplates offer a reliable solution for delivering guidance and directions.
Machine Labels
Machine labels or nameplates provide essential information about a machine, including its identification number, serial number, model number, manufacturer, and other relevant details. These nameplates are particularly important for industrial equipment, which is amortized over time, tax-deductible, and part of a company's inventory. Every piece of machinery, appliance, or device, whether used in homes or commercially, features a nameplate for identification purposes.
For effective tracking and maintenance, a machine's nameplate must be visible, readable, and durable. It typically displays the owner's business name and address, a company representative, the type of machinery, series type, serial number, year of manufacture, and usage instructions. Depending on the industry, additional information may include safety measures, maintenance tips, and operational guidelines to ensure successful and safe operation.
Office Name Plates
Office nameplates vary in form based on the individual's role, location, material, and significance. In banks, financial institutions, insurance offices, and other public spaces, desk nameplates are common to help customers identify staff. In medical offices, industrial complexes, and large corporate environments, nameplate boards are used to designate individuals and their locations within the building. Key members of an organization may have multiple nameplates, including those for their office door, desk, and the building's nameplate board.
Inventory and Asset Name Plates
Effective organization and identification are crucial in warehousing for easy product retrieval. While paper and cardboard signs were once common, modern supply chain operations now use engraved or stamped metal or plastic nameplates for durability. Magnetic labels are often used for ease of removal and repositioning, a practice also seen in retail where metal or plastic nameplates identify products. During inventory, these plates can be scanned to count merchandise accurately.
In contemporary warehousing, barcode nameplates are frequently utilized to streamline inventory and fulfillment processes. The durability of permanent barcode nameplates is essential to ensure they remain readable over time. Barcode and unique identifier (UID) nameplates come in various formats to meet the diverse needs of different industries and retail operations.
Scales
The variety of scale nameplates is vast, reflecting the many types of scales and dials used for measurement. Unlike other nameplates, those for scales and measurement devices must be highly precise and accurate due to their critical function. Each nameplate is often customized to suit specific applications. Many scale nameplates also include additional data and guidance to ensure accurate measurements.
Chapter Five: What materials are commonly used to make name plates?
Designing a nameplate involves considering several key factors. The primary purpose of a nameplate is to convey essential information, such as a person's name, warnings, machine specifications, or other relevant details.
During the design process, it is important to keep the information concise and easily readable, providing the necessary details quickly and clearly. After defining the message, decisions must be made regarding the size, shape, production method, and material of the nameplate.
The intended location of the nameplate will affect the choice of material. For harsh and hostile environments, strong, durable metals are required, while in office or business settings, less resilient materials may be sufficient.
Materials Used to Make Name Plates
Aluminum
Aluminum is an exceptionally resilient metal, capable of withstanding nearly any environment or condition. While aluminum is durable on its own, alloying it with other metals significantly enhances its properties, making it even tougher and stronger.
Opting for aluminum ensures that a nameplate will have a long lifespan. Its flexibility allows it to be used in various nameplate processes, as images and text can be easily embedded and printed on it.
Stainless Steel
Stainless steel is exceptionally robust due to its composition of iron and chromium, which gives it excellent resistance to weather, chemicals, wear, and abrasion. Designed for use in extreme environments, stainless steel is versatile enough for any application. Its durability is partly due to its weight, which is significantly heavier than aluminum, potentially affecting the size and mounting of the nameplate.
Nameplates can be affixed using various methods, including adhesives, drilled holes, or welding. While aluminum and other lightweight metals cannot be welded and are typically attached with screws or adhesives, stainless steel can be secured using these methods or welded, thanks to its greater weight and strength.
Brass
Brass, an alloy of copper and zinc, is lightweight yet durable, offering excellent resistance to weathering and highly charged electrical environments. This soft metal is easily workable, allowing it to be shaped through etching, stamping, or embossing. As a nameplate material, brass is known for its longevity and resilience in harsh conditions.
Although brass is heavier than aluminum due to its copper content, it develops a patina-like finish when exposed to rugged conditions. Its resistance to rust and corrosion makes it an ideal choice for nameplates on pipes, valves, and fittings.
Vinyl
Vinyl, a plastic derived from natural materials and commonly known as PVC, is considered environmentally friendly. It is the second most widely manufactured plastic globally, known for its durability in both outdoor and indoor nameplate applications. Vinyl is highly resistant to humidity and moisture, making it a cost-effective choice.
Vinyl nameplates can be either clear or colored, providing design flexibility and versatility. Being lightweight, vinyl can be applied using adhesive tape, hangers, or lightweight screws.
Plastic
Plastic polymers used for the manufacture of plastic name plates can be engineered and designed in any shape, color, texture, and configuration to meet customized specifications. As with all plastic products, plastic name plates are made using a variety of processes such as molding, etching, engraving, and embossing. The durability and cost effectiveness of plastic makes an it ideal material for the manufacture of name plates.
Wood
Wooden nameplates are among the oldest crafted forms, having been engraved, carved, and sculpted for centuries. Although the process has evolved with the advent of advanced computerized machinery, the fundamental techniques remain similar. Traditional wooden nameplates, featuring carved or cut-out letters and numbers, are still commonly seen in businesses, homes, offices, and machine shops.
Many businesses appreciate wood for its representation of stability and tradition. Despite the availability of more durable materials, the classic appeal of wood continues to captivate and inspire imagination.
Chapter Six: What is the typical thickness of name plates?
The thickness of a nameplate significantly affects its durability, with thinner, lighter plates generally having a shorter lifespan. In harsh or demanding environments, both the weight and thickness of the metal need to be increased to ensure longevity. Manufacturers often provide guidance on the appropriate thicknesses required for different conditions as part of the planning process.
Nameplates used for identifying industrial equipment must endure the entire lifespan of the machinery, as they provide crucial information for operators and maintenance teams. They should remain easily readable under various environmental conditions and usage scenarios.
Nameplates made from aluminum typically use 1100 or 3003 aluminum alloys. These grades are chosen for their balance of weight, durability, and cost-effectiveness. Aluminum nameplates are available in thicknesses ranging from 0.002 inch to 0.125 inch.
Aluminum Thicknesses
0.002" soft, pliable, and easy to add information
0.012" flexible for general use
0.016" thicker, stronger, stable, and workable by forming operations
0.020" structural stability with cost effectiveness
0.025" used for part numbers with an adhesive backing
0.032" can be hot stamped and has excellent stability. Used for extensive information applications
0.05" and 0.064" used for large name plates such as control panels or keypads
0.125" heavy duty material for plaques, warning signs, and instructional name plates
Stainless Steel Name Plates
Stainless steel nameplates are crafted from different grades of stainless steel, selected based on the specific conditions and requirements of their application.
Stainless Steel Thicknesses
0.018" very thin, used much like thin aluminum, and is grade 316 stainless steel
0.03" grades 316 and 430 stainless steel used for extremely harsh conditions
0.05" grade 316 stainless steel for extreme conditions
Brass nameplates are known for their elegant appearance and aesthetic appeal. Over time, the color of the metal evolves with use, which adds to its distinctive look.
Brass Thicknesses
0.02" cost effective brass
0.025" for display signs, plaques, and decorative name plates
0.32", 0.05", 0.064", and 0.125" can be chemically etched to 0.004" and can be color filled with baked on ink to improve readability
Chapter Seven: How should a name plate be placed or mounted?
The method of nameplate placement is influenced by its intended use and is an integral part of the design process. The nameplate's attachment can involve adhesives, welding, drilled holes, or brackets depending on its design.
The surface material to which the nameplate will be applied also affects the attachment method. For drywall, concrete, and cement walls, drilling and screw anchors are typically used. Office doors, on the other hand, often use brackets to secure the nameplate.
Placing a Name Plate
Mechanical
Screws, rivets, clips, and fasteners are commonly used methods for securely attaching name plates. This approach ensures a durable and permanent placement in the exact required position. It is also cost-effective and helps maintain the name plate's appearance over time.
Adhesives
Applying name plates with adhesives involves a simple peel-and-stick process. After production, the back of the name plate is coated with adhesive and covered with a protective paper layer. When choosing adhesives, it's important to consider the surface condition, orientation, environment, and exposure to the elements.
Surface conditions
Surface conditions refer to the nature of the area where the name plate will be applied. Metal surfaces are ideal for adhesive application due to their smoothness. Foam adhesives are versatile and suitable for most surfaces, except those with coatings or powders.
Orientation
Horizontal placement of name plates is straightforward and ensures stability. For vertical placements, such as on walls or equipment, there's a risk of the name plate falling. This can be mitigated by choosing an appropriate adhesive strength and considering the name plate's weight.
Environment
Whether the name plate will be in a stationary or moving position, and its indoor or outdoor placement, greatly affect adhesive choice. Indoor environments can be as challenging as outdoor settings, so appropriate adhesive selection is crucial.
Exposure to the Elements
Extreme temperatures, chemicals, humidity, and UV light require specialized adhesives designed to withstand these conditions. Manufacturers can assist in selecting the right adhesive for specific environmental factors.
Welding
Welding is applicable to name plates made of metals with the appropriate weight, thickness, and stability. This method is typically used for heavy machinery, motors, and storage tanks, ensuring permanent attachment. For potentially hazardous or dangerous equipment, welded name plates are often necessary.
Hanging
Hanging name plates is a cost-effective and convenient method. They can be easily removed and repositioned as needed.
Metal Holders
Metal holders come in various designs, suitable for desks, walls, or doors. They can complement the décor of their location and reflect the style of the company or individual. These holders have slots to securely position and display name plates.
Benefits of Name Plates
The proper placement of name plates permits easy access to information and locations avoiding the need to give directions or guidance.
Name plates are an identifier that presents information in a concise and efficient form for smooth operation and performance.
The use of name plates offers clear structure and organization to inventory, offices, machinery, and processes.
Professionally produced and well planned name plates provide an atmosphere of professionalism, trust, and stability.
The placement of name plates assists in identifying the importance of a person or piece of equipment. Such knowledge can help people understand and respect a process, person, piece of equipment, or location.
Conclusion
A name plate is a method for displaying the name of a person, logo, product, or mechanism and can be made from a variety of materials to serve as a long term identifier.
Name plates make information conveniently and immediately available.
There are as many ways to make name plates as there are uses and types of name plates.
The purpose of a name plate is to present information such as a person‘s name, a warning of danger, machine specifications, and other pertinent and necessary data.
Complex and long lasting name plates are made by professional manufacturers using the highest quality materials.
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